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ESM303H Motorized Tension / Compression Test Stand

The ESM303H is a highly configurable horizontal force tester for tension and compression measurement applications up to 300 lbF [1.5 kN], with a rugged design suitable for laboratory and production environments. Sample setup and fine positioning are a breeze with available FollowMe™ force-based positioning - using your hand as your guide, push and pull on the load cell to move the crosshead at a variable rate of speed.

With generous travel, clearance, and depth dimensions, a wide range of tests can be performed, including break testing, cycling, limit testing to a load or distance, loadholding, elongation testing, tensile testing, compression testing, and more. Satisfy various test methods through an easy-to-use menu, allowing the configuration of test speed, force and distance limits, cycling, preload, and many other functions, all protected by a password. Save up to 50 profiles to accommodate a range of test methods.

When the ESM303H’s clearance is insufficient for the application, its modular mechanical design allows for frame extensions. Modularity extends to the controller functions as well. Individual functions, such as travel measurement, cycling, loadholding, etc., may be purchased either upfront or enabled in the field through an activation code. This a-la-carte platform allows for custom configuration as appropriate for the application and budget.

Collect force and travel data, plot and analyze the results, and control test stand motion via PC-based MESUR™gauge Plus software. Or, fully control the stand by a PC through a custom-written program in any language supporting ASCII communications.

 

Downloads Hardware and Software Options In The Box
Gallery   Optional Functions   Ordering Information
Features   Specifications   Dimensions
 
 

  Video - YouTube Data Sheet LabVIEW Serial Write / Read VI
  Video User's Guide     Solid Models
The video references Model ESM303.
Similar functions and features apply.
 

 

 

 
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  • Selectable speed setting
  • Right and left travel limit switches
  • Adjustable, removable control panel may be mounted to the left or right end of the frame
  • Password protection of test parameters
  • Stepper motor-driven, producing smooth and quiet operation with no speed variation under load
  • USB output of force or force vs. travel
  • Compact footprint, suitable for crowded work benches
  • Ergonomic design, with smart, clean cable management
  • Integrated electronics assembly, easily removed and transported for service
  • Adjustable mounting plate with T-slot base
 

 
  Control panel tabletop mounting kit
For applications requiring remote use of the control panel. Consists of a base with mounting hardware for the angle bracket (bracket is included with the test stand). Base contains thru holes for bench mounting.
 

Data collection & motion control software
Consider MESUR™gauge Plus for force vs. travel or force vs. time data acquisition, plotting, analysis, reporting, as well as motion control. The software coordinates motor start / stop and data acquisition with one click.

Note: MESURgauge Plus does not require any optional test stand functions for motor control. Consider the Travel Indication option for force vs. travel vs. time output. See below section for details.

 

Indicators
Select from Models M7i or M5i. Both indicators mount directly to the crosshead adapter.

Note: Force gauges cannot be mounted to the ESM303H test stand.

  Series R01 S-beam load cells
Select from a range of capacities, from 50 lbF (250 N) and higher.
Add suffix "-1" for shortened cable, for optimal mounting. Ex: MR01-100-1.
 

Series R03 inline load cells
Select from a range of capacities, from 0.25 lbF (1 N) and higher.
Add suffix "-1" for short ened cable, for optimal mounting. Ex: MR03-50-1.

  Interface cable, indicator to test stand (09-1252)
Connects an M7i or M5i indicator to the crosshead. This single cable is used to transmit data and power. The indicator's AC adapter is not required.
  USB cable, test stand to PC (09-1158)
For force and travel data output and PC control.
 

Load cell hardware kit (AC1064)
Set of mounting hardware to mount other manufacturers' load cells with #10-32, 1/4-28, or 1/2-20 mounting threads.

Note: Series R01 and R03 load cell part numbers ending in -1 (ex: MR01-500-1) include mounting hardware for an ESM303H.

 

Frame extensions (ESM303-001-1 / -2 / -3)
Increase the clearance for long samples. Multiple extensions may be stacked for very long samples.

Three lengths are available: 6, 12 and 24 in [150, 300, and 600 mm]

  Eye end adapters
Allow for quick grip installation and removal, and prevent grip rotation. Mount to common test frames, load cells, and force gauges.
     


         

Any of the below functions may be purchased at time of order or may be enabled in the field at a later date via a code activation process. The only exception is the AF009 travel measurement option, which additionally requires field hardware installation.

A complete options package is also available, including all of the below functions at a discounted price. The test stand is shipped in Demo Mode, during which time all available functions are temporarily enabled for 160 hours of operation.

         
Function Part No. Description Requirements
FollowMe™ AF008 Crosshead movement responds to manually pushing or pulling on the load cell. Increasing force produces greater speeds. Ideal for setups and quick positioning.  
  • Model M7i or M5i indicator
  • 09-1252 interface cable
Travel indication AF009
Travel is indicated on the control unit display, with output via USB. An internal scale utilizing Renishaw technology produces significantly higher accuracy than with conventional rotary encoder-based designs. Backlash and nonlinearity are virtually eliminated.  
  • If data output to a PC is required, add 09-1252 and 09-1158 cables, and a Model M7i or M5i indicator.
  • Field activation requires hardware installation. Otherwise, hardware is factory installed at time of order.
Computer control AF010

The ESM303H may be fully controlled by a PC through a program written in any language supporting ASCII communications. Also responds to the legacy Chatillon TCD command set and legacy Nexygen TCD software (not available from Mark-10).

This option is not required for MESUR™gauge Plus software.

 
  • Model M7i or M5i indicator
  • AF009 travel indication option
  • 09-1252 interface cable
  • 09-1158 USB output cable
Programmable travel limits AF011 The stand stops at or cycles between programmable right and left travel distances.  
  • SF009 travel indication option
Overload protection AF012 Protects a load cell against overload. Program the desired percentage of full scale of the load cell. Adjustable analog voltage setting allows the stand to interface with virtually any instrument with analog output.  
  • Model M7i or M5i indicator with load cell
  • 09-1252 interface cable
Auto return AF013 The crosshead moves to a limit switch, force set point, travel position, or break, then stops and reverses direction at full speed to the opposite limit.  
  • If reversing at force set point: Model M7i or M5i indicator with load cell, and 09-1252 interface cable
  • If reversing at travel limit: AF011 programmable travel limits option
  • If reversing at break: AF019 break detection option and 09-1252 interface cable
Cycling / dwell time AF014 Same as auto return, but with the ability to program up to 100,000 cycles. Programmable dwell time for right and left limits (set independently) can be set up for up to 10,000 seconds.  
  • Same as auto return, at the same speed in each direction. Add AF016 for independent right and left speeds.
Independent right and left speeds AF016 Configurable speeds for right and left directions.  

-

Low speed extension AF017 Extends the standard speed range down to 0.02 in/min (0.5 mm/min).  

-

High speed extension AF018 Extends the standard speed range up to 45 in/min (1,100 mm/min).  

-

Break detection AF019 Crosshead stops at a sudden drop in force. Programmable percentage of peak force.  
  • Model M7i or M5i indicator
  • 09-1252 interface cable
Loadholding AF020 Dynamically adjusts the crosshead position to maintain a programmed load for an indefinite or specified period of time.  
  • Model M7i or M5i indicator
  • If a specified time is required, add AF014 cycling / dwell time option
  • 09-1252 interface cable
Preload / sample touch AF021 Stops the crosshead and/or zeroes the travel display at an initial preload - useful in tensile, compression, spring, elongation, and other applications. Preload is programmable as a percentage of force gauge/load cell full scale. Three modes: (1) stop, (2) stop and zero, and (3) zero without stopping.  
  • AF009 travel indication option
  • Model M7i or M5i indicator
  • 09-1252 interface cable
Profiles AF022 Save and recall sets of test parameters, such as speeds, travel limits, preloads, etc. Up to 50 profiles may be stored.   -
Complete options package AFCOMP-H Includes all functions listed above, plus 09-1252 interface cable and 09-1158 USB cable.
Requires a Model M7i or M5i indicator.
   

 
Load capacity: 300 lbF (1.5 kN) @ up to 24 in/min (610 mm/min)
200 lbF (1 kN) @ >24 in/min (610 mm/min)
Maximum travel distance:   18.0 in (457 mm)
Speed range:   Standard: 0.5 - 13 in/min (13 - 330 mm/min)
Optional: 0.02 - 45 in/min (0.5 - 1,100 mm/min)
Speed setting accuracy:   ±0.2% of setting
Speed variation with load:   ±0% (stepper motor driven)
Travel accuracy*:   ±0.002 in. per 10 in. (±0.05 mm per 250 mm)
Travel resolution:   0.001 in / 0.02 mm
Limit switch repeatability:   0.001 in (0.03 mm)
Power:   Universal input 80-240 VAC, 50/60 Hz
Weight:   62.5 lb (28.4 kg)
Warranty:   3 years (see individual statement for further details)
     
* Because load cell deflection and system deflection are present and not automatically compensated for, this equipment is recommended for applications requiring at least 0.2 in [5 mm] of travel distance.
     

     
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The ESM303H test stand is shipped as shown at left, and includes
the following accessories:

(1) G1024 extension rod, 2”
(1) G1028 small hook
(1) G1038 medium hook
(1) G1039 coupling, #10-32F/F
(1) G1009 compression plate, 2” dia.
(2) G1030 thread adapter, 5/16-18M to #10-32F
(1) G1067 thread adapter, 1/2-20 to #10-32F
(1) G1069 thread adapter, 5/16-18F to 1/4-28M
(3) #10-32 studs with hex nuts
(4) Thumb screw for indicator
(2) Thumb screw for limit switches
(1) Allen wrench set
(1) Control panel
(1) Control panel mounting bracket and hardware
(1) Power cord
(1) Resource CD


     
Hardware
Model/Part No. Description US Price
ESM303H Motorized test stand,110V* $3,495.00
ESM303-001-1 Frame extension for ESM303H, 6" $575.00
ESM303-001-2 Frame extension for ESM303H, 12" $675.00
ESM303-001-3 Frame extension for ESM303H, 24" $875.00
ESM303-004-1 Control panel tabletop mounting kit, ESM303H $125.00
09-1252 Test stand-indicator interface cable, ESM303H $125.00
09-1158 USB cable $30.00
AC1064 Load cell hardware kit $50.00
09-1089-1 Power cord, 110V US (included with ESM303H) $30.00
09-1089-2 Power cord, 220V EUR (included with ESM303HE) $30.00
09-1089-3 Power cord, 220V UK (included with ESM303HU) $30.00
09-1089-4 Power cord, 220V AUS (included with ESM303HA) $30.00
Controller Options
AF008 FollowMe™ $250.00
AF009 Travel measurement $950.00
AF010 PC control $950.00
AF011 Travel limits $250.00
AF012 Overload protection $250.00
AF013 Auto return $175.00
AF014 Cycling $250.00
AF016 Independent left / right speeds $150.00
AF017 Low speed range extension $175.00
AF018 High speed range extension $175.00
AF019 Break detection $175.00
AF020 Load holding $400.00
AF021 Preload $250.00
AF022 Profiles $500.00
AFCOMP-H Complete options package for ESM303H $3,650.00
 

* ESM303H contains a universal power supply (80 - 240V) and includes a power cord with US plug. Add suffix ‘E’ for Euro plug, ‘U’ for UK plug, or ‘A’ for Australian plug. Ex: ESM303HE

Power cords also available for purchase individually.

     

 

 
 

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