F105 / F305 / F505 / F505H
Tension / Compression Test Frames
Series F + EasyMESUR®
Wire Crimp Pull Testing With EasyMESUR®
F105 / F305 / F505 / F505H
Tension / Compression Test Frames
Sample setup and fine positioning are a breeze with available FollowMe® force-based positioning - using your hand as your guide, push and pull on the force gauge or load cell to move the crosshead at a variable rate of speed. Engineered around a modular function platform, the EasyMESUR® run screen can be arranged with large, simple controls – or configured for more advanced applications with a selection of optional functions, including distance measurement, graphing, cycling, and more. Purchase functions and packages at time of order or enable them in the field via activation codes. All testers are shipped in a 160-hour evaluation mode, in which all functions are available.
Generous travel, clearance, and depth dimensions accommodate samples of various shapes and properties. Modular mechanical design accommodates single- and double-column extensions for oversized specimens. Select from vertical or horizontal orientations, along with a broad range of force sensor capacities and an expansive array of grips and fixtures.
- Features
- EasyMESUR®
- Optional Functions
- Optional Equipment
- Specifications
- Dimensions
- In The Box
- Downloads
Features
Rigid and precise by design
Exceptionally rigid frames feature custom extrusion designs, engineered for stiffness. Factory compensation of test frames and force sensors ensure position accuracy of ±0.006 in / 0.15 mm under any load, at any position.
Stepper motors and controllers drive a ballscrew and linear guideway for smooth, quiet operation, with virtually no speed variation under load.
Conveniently modular
Frame bases can be removed to accommodate column extensions and alternative mounting configurations. Most electronics are housed in a self-contained enclosure, easily accessed and replaced if needed. Integrated T-slots along the column accommodate add-ons.
External limit switches
Solid-state upper and lower limit switches may be used as test limits or as test exceptions. Dual-graduated rulers aid in switch placement.
Seamless force sensor interface
Series FS05 smart force sensors mount directly to the crosshead of models F105, F305, F505, and F505H, without any connection cables. Ranges available from 0.12 to 500 lbF [0.5 N to 2.5 kN]. Accurate to ±0.1% of full scale.
Series FS06 S-beam type force sensors mount to models F105, F305, F505, and F505H, recommended when using heavy and bulky grips. Ranges available from 50 to 500 lbF [250 N to 2.5 kN].
Easy-to-service electronics
Most electronics are housed in an integrated module, easily replaced without special tools or processes.
EasyMESUR®
The EasyMESUR® integrated control panel centralizes test setup, test frame control, and data collection into one convenient place. Use the 7” touchscreen to create and run a wide range of tests, including:
- Test to a load
- Test to a sample break
- Test to a distance
- Load holding
- Cycle testing
- Average force testing
- Spring rate measurement
- Coefficient of friction testing
View data in graphical format or results tables. Save or export data and generate a report, or request/send data via a third-party application such as SPC software.
Certain features require optional functions. Browse the available functions and function packages here.
What's your point of view?
Run a test from the Standard, Graph, or Results views, and switch views as needed. Pass / Fail indicator easily identifies problematic samples.
Standard View
View large-format load and distance values, with pass/fail status.
Optional functions shown here:
Distance Measurement
View large-format load and distance values, with pass/fail status.
Optional functions shown here:
Distance Measurement
Graph View
View a graph of load vs. distance or time, with pass/fail status.
Optional functions shown here:
Distance Measurement, Graphing & Reporting
View a graph of load vs. distance or time, with pass/fail status.
Optional functions shown here:
Distance Measurement, Graphing & Reporting
Results View
View results for each run, with corresponding statistics for the results.
Optional functions shown here:
Distance Measurement, Graphing & Reporting
View results for each run, with corresponding statistics for the results.
Optional functions shown here:
Distance Measurement, Graphing & Reporting
Test setup is easy as 1-2-3
Basic tests
Select a test type, and EasyMESUR® will guide you through the setup.
Load Limit
Distance Limit
Break Limit
Load Hold
Cycle
Averaging
COF
1. Basic Test Settings
- Test direction
- Speed
- Test-specific parameters
- Data save preferences
Basic Test Settings
2. Results Settings
- Select results
- Configure pass/fail limits
- Set data collection rate
- Set auto-return to home
- Data collection & graphing start threshold
Results Settings
3. Graph Settings
- Single-point or continuous graphing
- Select load vs. time or vs. distance
- Graphing start threshold
Graph Settings
Robust data acquisition and management
Blazingly fast
Force sensor sampling rate of 5,000 Hz yields accurate peak measurements even in quick-duration events. EasyMESUR® collects load and travel data at up to 100 Hz, and allows up to 100,000 data points per run.
Standard reporting
- Save a single result per run, such as maximum load to a USB flash drive or internal storage.
- Save results as an EasyMESUR file for later viewing or export to a .csv file.
- Each run includes the run number, pass/fail status, and result, such as a maximum compression load.
- Request data or send data from the control panel via a third-party application such as SPC software (UXU100 communication adapter required)
With the Graphing & Reporting function
- View and save all data points collected during a run, including reading number, load, elapsed time, and distance (Distance Measurement function required).
- View statistics for the results.
- View a graph of load vs. time or load vs. distance (Distance Measurement function required).
- Create and save a report, including results and graph. Save report templates for future use.
PDF report example
PDF report example
.csv output example
.csv output example
Intelligent manual control
Manually control the test frame to obtain quick load and distance results, or manually position the crosshead prior to a test. Select from several actuation methods, including momentary (button-hold), maintained (button release) motion, jog mode with three distance presets, and FollowMe® force-based positioning.
Push and pull on the force sensor to move the crosshead. Apply greater load to achieve faster motion. FollowMe® is responsive enough for quick positioning as well as fine adjustments.
FollowMe optional function required.
Calibrate force sensors on the test frame or off-site
Calibrate sensors in one of two ways:
Test frame
EasyMESUR® provides an integrated utility, with an intuitive step-by-step wizard. Manual controls allow the technician to use the test frame to apply tension and compression forces.
Calibration
Off-site
Conveniently remove the force sensors for off-site calibration with a Mark-10 Model M7I or M5I indicator (requires optional AC1083 adapter).
Secure user access
Control user access to sensitive areas, such as test editing and calibration, via password.
Optional Functions
Any of the below functions may be purchased at time of order or may be enabled in the field at a later date through a code activation process.
A complete options package (EMP-COMP-1) is also available, including all of the below features at a discounted price.
The test frames are shipped in Evaluation Mode, during which time all available functions are temporarily enabled for 160 hours of operation.
| Individual Functions | |||
|---|---|---|---|
| Function | Part No. | Description | Co-requirements |
| Distance Measurement | EMF001-1 | Measure distance, with the ability to zero the reading. | - |
| Distance Limits | EMF002-1 | Stop at user-defined upper and lower distance limits. | - Distance Measurement (EMF001-1) |
| Preload | EMF003-1 | Zero the travel position automatically at a user-defined preload value. | - Distance Measurement (EMF001-1) |
| High Speed Extension | EMF004-1 | Extend the high end of the speed range to 45 in/min [1,100 mm/min]. | - |
| Low Speed Extension | EMF005-1 | Extend the low end of the speed range to 0.02 in/min [0.5 mm/min]. | - |
| Cycling | EMF006-1 | Set up to 100,000 cycles, with user-defined upper and lower dwell times. Cycle between any combination of limit switches, travel limits, and load limits. | - If cycling to distance limits, add Distance Measurement (EMF001-1) and Distance Limits (EMF002-1) |
| Break Detection | EMF007-1 | Stop when a user-defined drop in force occurs. | - |
| Load Holding | EMF008-1 | Stop at, and maintain, a user-defined load for a specified period of time. For best performance, use a force sensor with a capacity as close as possible to the target load. | - |
| FollowMe® | EMF009-1 | Push and pull on the sensor’s loading shaft to move the crosshead up and down, ideal for manual positioning prior to a test. Speed increases with applied force. | - |
| Graphing & Reporting | EMF010-1 | Graph load vs. time or distance, view statistics, export data, and generate a report, including graph, results, run data, and other information. | - If graphing load vs. distance, add Distance Measurement (EMF001-1) |
| PC Control | EMF011-1 | Control the test frame with your own application using a supplied library of motion control and data collection serial commands. While PC control is active, the control panel becomes a pendant, limited to basic, manual controls. | -AC1107 cable, test frame to PC |
| Coefficient of Friction Measurement | EMF012-1 | Measure static and dynamic coefficients of friction, with user-defined sled weight. | -G1086 coefficient of friction fixture (suggested) |
| Spring Rate Measurement | EMF013-1 | Measure spring rate, with user-defined start and stop data collection triggers. | -Distance Measurement (EMF001-1) Suggested functions: -Distance Limits (EMF002-1) -Preload (EMF003-1) |
| Packages | ||
|---|---|---|
| Package | Part No. | Includes |
| Distance Measurement | EMP001-1 |
|
| Speed Extension | EMP002-1 |
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| Advanced Functionality | EMP003-1 |
|
| Complete Options | EMP-COMP-1 |
|
Optional Equipment
|
Certificate of Calibration, Distance and Speed (CERT-DS) NIST-traceable certificate of calibration includes 10 data points for distance and speed. |
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Series FS05 force sensors Measure tension and compression forces. Mount directly to the test frame’s crosshead without any cables. |
|
Series FS06 force sensors Measure tension and compression forces. Rugged s-beam design accommodates bulkier grips and fixtures. |
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Cable, USB A to C, 6' (AC1116) Connect the EasyMESUR control panel to a PC for file transfer. |
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Control panel tabletop mounting kit (AC1085) For applications requiring remote use of the control panel. Features an adjustable viewing angle and a base with thru holes for bench mounting. |
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Remote emergency switch (AC1074) Convenient for when the standard emergency switch is inaccessible, for example, if a shield is used (the remote emergency switch is included with Mark-10 shields). Includes an 8’ (2.4 m) cable and plugs directly into the rear of the test frame. AC1125-1 or AC1125-2 emergency switch connector option is required for Series F frames. The standard, attached emergency switch remains operational while the remote switch is plugged in. |
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Shield (AC1092-2) Provides pinch and sample debris protection for the operator. Includes an electrical interlock, preventing operation while the door is open. |
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Single column extensions (AC1094-1 / -2 / -3) Increase the vertical clearance for longer samples (travel distance remains the same). Select from 6, 12 and 24 in [150, 300, and 600 mm] heights. Multiple extensions may be stacked in line. If a shield is required, consider Model AC1092-4. Extensions may be factory-installed at time of order or field-installed, except Model F505H (factory installation only). |
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Double column extensions (AC1095-1 / -2 / -3) Accommodate up to a 20 in. [508 mm] wide sample, or ø21.5 in [ø546 mm] round sample. Select from 6, 12 and 24 in [150, 300, and 600 mm] heights. The base contains rows of T-slots for fixture mounting. Not compatible with Mark-10 shields. |
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Adapter, FS05 to Plug & Test® connector Adapts a Series FS05 force sensor or PTAF sensor adapter to Plug & Test® type interface, for ease of external calibration via a Mark-10 indicator. Also permits mounting of a Series FS05 sensor to Models F755, F755S, F1505, and F1505S test frames. |
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USB Communication Adapter (UXU100) Connects the EasyMESUR® control panel to a PC for data collection by a third-party application such as SPC software. Data can be transmitted from the control panel via the Data button or requested from the application via serial commands. |
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Third-party sensor adapter (PTAF) Adapt a third-party party force sensor to Series F frames and Models M5I and M7I indicators. |
Specifications
| F105-EM | F305-EM | F505-EM | F505H-EM | |
|---|---|---|---|---|
| Load capacity*: | 100 lbF [0.5 kN] |
300 lbF [1.3 kN] |
500 lbF [2.2 kN] |
|
| Maximum travel: | 18.0 in [457 mm] |
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| Standard speed range: | 0.5 – 13 in/min [13 – 330 mm/min] |
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| Optional speed range: | 0.02 – 45 in/min [0.5 – 1,100 mm/min] |
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| Load accuracy (% of full scale) |
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| Load sampling rate: | 5,000 Hz | |||
| Data acquisition rate: | 100 Hz (Requires Graphing & Reporting option) | |||
| Speed accuracy: | ±0.2% of setting, virtually no variation with load | |||
| Distance accuracy: | ±0.006 in [0.15 mm], at any load or position, factory-compensated (requires Distance Measurement option) |
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| Distance resolution: | 0.001 in [0.02 mm] (requires Distance Measurement option) | |||
| Limit switch repeatability: | ±0.001 in [0.03 mm] | |||
| Overload protection: | Motor stops at 120% of full scale of the force sensor | |||
| Power: | Universal input 100-240 VAC, 50/60 Hz, 120W | |||
| Fuse type: | 1.2 A, 250V, 3AG, SLO BLO | |||
| Weight (test frame only): | 60 lb [27 kg] |
70 lb [32 kg] |
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| Shipping weight: | 75 lb [34 kg] |
85 lb [39 kg] |
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| Environmental conditions: |
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| Conformance: | CE, UKCA | |||
| Warranty: | 3 years [see individual statement for further details] | |||
* Load capacity is reduced at higher speeds, as follows:
- F305: limited to 200 lbF [1 kN] above 24 in [610 mm]/min
- F505 / F505H: limited to 300 lbF [1.3 kN] above 24 in [610 mm]/min
| Model No. | HS Code | ECCN | Country of Origin |
|
F105-EM F305-EM F505-EM F505H-EM AC1094-1,-2, -3 AC1095-1,-2,-3 |
9024900000 | EAR99 | USA |
| AC1092-1,-2 CERT-DS |
9024800000 |
Dimensions
IN [MM]
F05H-EM
IN [MM]
In The Box
The F105-EM, F305-EM, F505-EM, and F505H-EM advanced test frames are shipped as shown at left, and include the following accessories:
(1) Control panel, mounting bracket, and hardware
(1) 10-32M medium hook
(1) 5/16-18M large hook
(1) #10-32F 2” diameter compression plate
(1) #10-32 F/F coupler
(1) Adapter, 5/16-18M to #10-32F
(1) Set screw, #10-32 x 3/4”
(2) Hex nut, #10-32
(1) Power cord
(1) Allen wrench set
Ordering Information
All test frame models contain a universal power supply (80 - 240V) and power cord with US prong style. Select alternative power cords from the Additional Items to Consider table.
| Model | Description | US Price |
|---|---|---|
| F105-EM | Test frame with EasyMESUR® control panel, vertical, 100 lbF / 0.5 kN | $3,640.00 |
| F305-EM | Test frame with EasyMESUR® control panel, vertical, 300 lbF / 1.3 kN | $3,950.00 |
| F505-EM | Test frame with EasyMESUR® control panel, vertical, 500 lbF / 2.2 kN | $4,940.00 |
| F505H-EM | Test frame with EasyMESUR® control panel, horizontal, 500 lbF / 2.2 kN | $5,560.00 |
| Optional Functions | ||
| EMF001-1 | Distance Measurement | $1,380.00 |
| EMF002-1 | Distance Limits | $385.00 |
| EMF003-1 | Preload | $385.00 |
| EMF004-1 | High Speed Extension | $330.00 |
| EMF005-1 | Low Speed Extension | $330.00 |
| EMF006-1 | Cycling | $460.00 |
| EMF007-1 | Break Detection | $460.00 |
| EMF008-1 | Load Holding | $460.00 |
| EMF009-1 | FollowMe® | $330.00 |
| EMF010-1 | Graphing & Reporting | $1,065.00 |
| EMF011-1 | PC Control | $1,640.00 |
| EMF012-1 | Coefficient of Friction (COF) Measurement | $460.00 |
| EMF013-1 | Spring Rate Measurement | $460.00 |
| Optional Function Packages | ||
| EMP001-1 | Distance Measurement Package | $2,025.00 |
| EMP002-1 | Speed Extension Package | $625.00 |
| EMP003-1 | Advanced Functionality Package | $1,640.00 |
| EMP-COMP-1 | Complete Options Package | $6,890.00 |
| Additional Items to Consider | ||
| AC1116 | USB cable, type C to A, Series F test frames with EasyMESUR® to PC | $30.00 |
| AC1094-1 | Single column extension, 6 in / 150 mm, F105 / F305 / F505 | $440.00 |
| AC1094-2 | Single column extension, 12 in / 300 mm, F105 / F305 / F505 | $610.00 |
| AC1094-3 | Single column extension, 24 in / 600 mm, F105 / F305 / F505 | $770.00 |
| AC1094-4 | Single column extension, 6 in / 150 mm, F505H | $440.00 |
| AC1094-5 | Single column extension, 12 in / 300 mm, F505H | $610.00 |
| AC1094-6 | Single column extension, 24 in / 600 mm, F505H | $770.00 |
| AC1095-1 | Double column extension, 6 in / 150 mm, F105 / F305 / F505 | $1,925.00 |
| AC1095-2 | Double column extension, 12 in / 300 mm, F105 / F305 / F505 | $2,200.00 |
| AC1095-3 | Double column extension, 24 in / 600 mm, F105 / F305 / F505 | $2,472.00 |
| AC1085 | Control panel tabletop mounting kit | $200.00 |
| AC1092-1 | Shield, 51.9 in height | $3,810.00 |
| AC1092-2 | Shield, 34.4 in height | $3,390.00 |
| AC1074 | Remote emergency switch | $295.00 |
| CERT-DS | NIST-traceable certificate of calibration, distance and speed | $395.00 |
| UXU100 | USB Communication Adapter | $350.00 |
| AC1139 | Power cable, EUR | $10.00 |
| AC1140 | Power cable, UK | $10.00 |
| AC1141 | Power cable, AUS | $10.00 |
