Model WT-205
Wire Crimp Pull Tester
Measure wire crimp pull forces accurately and efficiently with the portable and customizable WT-205 tester. Easily apply up to 200 lbF (1,000 N) of force via an ergonomic lever. The tester's standard adjustable terminal fixture contains multiple slots for diameters up to AWG 3 (0.25 in [6.3 mm]), while the self-tightening wedge grip securely clamps the free end of the cable.
A backlit graphic LCD displays real-time force, peak force, unit of measurement, and pass/fail indicators. Green and red pass/fail indicators may also be used. A load bar on the display shows when an overload is approaching.
Transfer data to a PC or other data collector via USB, RS-232, Mitutoyo (Digimatic), or analog outputs. The WT-205 stores up to 1,000 readings and calculates statistics. Upon sample break, the tester can automatically save and output the peak force and auto-zero in preparation for the next test, increasing testing efficiency.
A backlit graphic LCD displays real-time force, peak force, unit of measurement, and pass/fail indicators. Green and red pass/fail indicators may also be used. A load bar on the display shows when an overload is approaching.
Transfer data to a PC or other data collector via USB, RS-232, Mitutoyo (Digimatic), or analog outputs. The WT-205 stores up to 1,000 readings and calculates statistics. Upon sample break, the tester can automatically save and output the peak force and auto-zero in preparation for the next test, increasing testing efficiency.
The WT-205 accommodates virtually any wire insulation type via standard and optional grips. We recommend sending wire samples to us for evaluation before purchase to determine if the standard grips are appropriate or if any optional ones are needed.
- Features
- Specifications
- In The Box
- Optional Functions
- Optional Equipment
- Display Indicators
- Dimensions
- Downloads
Features
- Measures real-time and peak force values
- Ergonomic lever operation produces 200 lbF [1,000 N]
- USB, RS-232, Mitutoyo (Digimatic), and analog outputs
- Automatic output / data storage / zeroing upon sample break helps automate testing processes
- 1,000-point data memory with statistics and outputs
- Password protection prevents unauthorized changes
- Programmable set point indicators and outputs for pass/ fail determination
- High-speed 7,000 Hz sampling rate accurately captures peak force values
- Configurable audio alarms and key tones
- Mounting holes for bench mounting
Specifications
| Capacity x Resolution: | 200 x 0.1 lbF, 3200 x 2 ozF, 100 x 0.05 kgF, 1000 x 0.5 N, 1 x 0.0005 kN | |
| Accuracy: | ±0.2% of full scale | |
| Wire gauge range*: | AWG30 - AWG3* | |
| Wire diameter range: | 0.01 - 0.25 in [0.3 - 6.3 mm] | |
| Minimum sample length: | 2.1 in [53.3 mm], excluding termination | |
| Maximum sample elongation: | 1.7 in [43.2 mm] | |
| Power: | AC adapter: 100-240VAC, 50-60 Hz, 0.3A, Battery: Rechargeable 8.4V NiMH Low battery indicator appears when battery level is low, and tester powers off automatically when power reaches critical stage. | |
| Battery Life: | Backlight on: up to 7 hours of continuous use Backlight off: up to 24 hours of continuous use |
|
| Sampling rate: | 7,000 Hz | |
| Outputs: | USB / RS-232: Configurable up to 115,200 baud. . Mitutoyo (Digimatic): Serial BCD suitable for all Mitutoyo SPC-compatible Devices. Analog: ±1 VDC, ±0.25% of full scale at capacity. Set points: Three open drain lines. |
|
| Safe overload: | 150% of full scale (display shows "OVER" at 110% and above) | |
| Weight: | 16.1 lb [7.3 kg] | |
| Shipping weight: | 24.5 lb [11 kg] | |
| Warranty: | 3 years (see individual statement for further details) | |
| HS code: | Model no. | HS code: |
|
WT-205 |
9024100000 | |
|
CERT 15-1004 WT3002 WT3003 WT3004 AC1049 AC1109 AC1111 AC1118 AC1030 AC1031 AC1032 AC1035 |
9024800000 | |
| ECCN: | EAR99 | |
| Country of origin: | USA | |
* Including insulation. To ensure the wire sample will fit into the WT-205, measure the overall outside diameter of the insulated wire and check against the specified diameter range. Account for sample compressibility in making this determination.
In The Box
The WT-205 Wire Crimp Pull Tester is shipped as shown at left, and includes the following accessories:
(1) Removable lever
(1) USB cable
(1) Battery
(1) AC adapter
(1) Certificate of calibration without data
(1) Removable lever
(1) USB cable
(1) Battery
(1) AC adapter
(1) Certificate of calibration without data
Optional Functions
Any of these optional functions may be purchased at time of order or may be enabled in the field at a later date through a simple activation process. A complete options package is also available, including all of the listed features at a discounted price. The tester is shipped in Demo Mode, during which time all available functions are enabled for 160 hours of operation.
| Feature | Part No. | Description |
|---|---|---|
| Profiles | WF010 |
Save and recall sets of test parameters, such as speed, pass/fail limits,
unit of measurement, etc. Maximum of 500 profiles may be stored. |
| Date and time stamp | WF013 | A date and time stamp is applied to each saved data point. |
| Complete options package | WFCOMP-205 | Includes all optional functions listed above. |
Optional Equipment
 |
Ring terminal fixture (AC1135) Multiple pin sizes are provided, from 1/8" to 3/8" [3.2 to 9.5 mm] dia. |
 |
Machinable blank terminal fixture (AC1136) For unique sample shapes and sizes. |
 |
Bollard grip assembly (AC1134) Secures the free end of the sample via a bollard and vise. Based on the model G1102 grip. |
 |
Dual roller grip assembly (AC1133) Cam-action knurled rollers secure the free end of the wire. Replaces the standard wedge grip. Based on the model G1002 grip. |
 |
Wedge grip assembly (AC1132) Self-tightening jaws effectively secure the sample. This type of grip is standard on the actuator end, but may also replace the standard turret fixture. |
 |
Carrying case (AC1137-1) Provides storage space for the WT-205 tester, optional ring terminal fixture, AC adapter, USB cable, and accessories. |
|
 MESUR®gauge Plus software (15-1005) Tabulates and plots load vs. time or load vs. travel. Also calculates statistics, exports to Excel, and more. |
|
Certificate of calibration with data (CERT) |
|
Calibration kit (AC1049) |
Dimensions
IN [MM]
Ordering Information
The WT-205 includes a 110V AC adapter with US prong style. Select alternative prongs from the Additional Items to Consider table.
| Model | Description | US Price |
|---|---|---|
| WT-205 | Wire terminal tester, 200 lbF / 1,000 N | $2,620.00 |
| Optional Functions | ||
| WF010 | Save multiple profiles | $895.00 |
| WF013 | Date & time stamp | $620.00 |
| WFCOMP-205 | Complete options package, WT-205 | $985.00 |
| Additional Items to Consider | ||
| CERT | Certificate of calibration with data | $85.00 |
| 15-1005 | MESUR®gauge Plus software | $710.00 |
| AC1135 | Ring terminal fixture | $220.00 |
| AC1136 | Machinable blank terminal fixture | $200.00 |
| AC1137-1 | Carrying case | $440.00 |
| AC1134 | Bollard grip assembly | $850.00 |
| AC1133 | Dual roller grip assembly | $350.00 |
| AC1132 | Wedge grip assembly | $745.00 |
| AC1049 | Calibration kit (weights not included) | $1,000.00 |
| AC1120 | Prong, EUR | $5.00 |
| AC1121 | Prong, UK | $5.00 |
| AC1122 | Prong, AUS | $5.00 |
