ESM1500 / ESM750
Motorized Tension / Compression Test Stands
ESM1500 / ESM750
Motorized Tension / Compression Test Stands
ESM1500 and ESM750 single-column force testers are highly configurable solutions for tension and compression measurement applications, with capacities of 1,500 lbF (6.7 kN) and 750 lbF (3.4 kN), respectively. With generous travel and clearance, they are suitable for break testing, cycling, limit testing to a load or distance, loadholding, elongation testing, tensile testing, compression testing, and more.
Satisfy various test methods through an intuitive menu with selectable test parameters, such as speed, number of cycles, etc. Up to 50 profiles may be saved and password protected. Crosshead positioning for sample setup is a breeze with available FollowMe®. Using your hand as your guide, push and pull on the load to move the crosshead at a dynamically variable speed.
The stands feature a unique modular controller function platform. Functions such as travel measurement, cycling, etc. are offered individually, accommodating a wide range of budgets and applications.
Collect force and travel data, plot and analyze results, and control test stand motion via MESUR®gauge Plus software. Or, fully control the stand by a PC through a custom application.
- Features
- Specifications
- In The Box
- Optional Functions
- Hardware and Software Options
- Dimensions - LC
- Dimensions - FG
- Downloads
- Ordering Information
- Broad force range and clearance dimensions
- Compatible with load cells and force gauges
- USB output of force vs. time or force vs. distance
- Adjustable, removal control panel with intuitive menu navigation
- Unique modular function platform – select functions as required for the application
- Password protection of test parameters
- Stepper motor-driven, producing smooth and quiet operation with no speed variation under load
- Compact footprint, suitable for crowded workbenches
- Most electronics are housed in an integrated removeable enclosure, easily accessed for service
| ESM1500 | ESM1500S | ESM750 | ESM750S | |
|---|---|---|---|---|
| Load capacity: | 1,500 lbF [6.7 kN] at < 60 in [1,525 mm]/min 1,000 lbF [4.5 kN] at > 60 in [1,525 mm]/min |
750 lbF [3.4 kN] at < 35 in [900 mm]/min 500 lbF [2.3 kN] at > 35 in [900 mm]/min |
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| Maximum travel distance: | 32.0 in [813 mm] | 14.2 in [360 mm] | 32.0 in [813 mm] | 14.2 in [360 mm] |
| Standard speed range: | 0.5 – 24 in/min [10 – 600 mm/min] | |||
| Available speed range: | 0.001 – 90 in/min [0.02 – 2,300 mm/min] | 0.001 – 60 in/min [0.02 – 1,525 mm/min] | ||
| Speed setting accuracy: | ±0.2% of setting | |||
| Speed variation with load: | ±0% [stepper motor driven] | |||
| Travel accuracy*: | ±0.002 in. per 10 in. [±0.05 mm per 250 mm] | |||
| Travel resolution: | 0.001 in [0.02 mm] | |||
| Limit switch repeatability: | ±0.001 in [0.03 mm] | |||
| Power: | Universal input 80-240 VAC, 50/60 Hz, 450W |
Universal input 80-240 VAC, 50/60 Hz, 120 W |
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| Weight: | 198 lb [90 kg] | 160 lb [72 kg] | 185 lb [84 kg] | 150 lb [68 kg] |
| Shipping weight: | 248 lb [113 kg] | 206 lb [93 kg] | 236 lb [107 kg] | 196 lb [88 kg] |
| Warranty: | 3 years [see individual statement for further details] | |||
| Conformance: | CE mark | |||
* Because load cell deflection and system deflection are present and not automatically compensated for, this equipment is recommended for applications requiring at least 0.2 in [5 mm] of travel distance.
All test stands are supplied with the following accessories:
(1) AC1047-2 eye end kit(2) G1088 spanner wrench
(1) Load cell / indicator mounting kit (-LC models)
(1) Force gauge mounting kit (-FG models)
(1) USB cable
(1) Interface cable, gauge/indicator to test stand
(4) Thumb screw for indicator / force gauge
(1) Allen wrench set
(1) Control panel
(1) Control panel mounting bracket with hardware
(1) Power cord
(1) Resource CD Shown at left: Model ESM1500LC
| Feature | Part No. | Description | Requirements |
|---|---|---|---|
| FollowMe® force-based positioning |
SF008 | Position the crosshead by manually pushing or pulling on the force gauge shaft or load cell. Increasing force produces greater speeds. Ideal for setups and quick positioning. |
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| Travel indication | SF009 (ESM1500 / ESM750) SF009-1 (ESM1500S / ESM750S) |
Position is indicated on the control unit display, with output via USB. An internal scale utilizing Renishaw technology produces significantly higher accuracy than with conventional rotary encoder-based designs. Backlash and nonlinearity are virtually eliminated. |
|
| Computer control | SF010 |
Fully control the stand and force gauge / indicator via custom-written application in any language supporting ASCII communications. Also responds to the legacy Chatillon TCD command set and legacy Nexygen TCD software (not available from Mark-10). This option is not required for MESUR®gauge Plus software. |
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| Programmable travel limits | SF011 | The stand stops at or cycles between programmable upper and lower travel distances. |
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| Overload protection | SF012 | Protects a force gauge or force sensor against overload. Also compatible with many competitors’ gauges. |
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| Auto return | SF013 | The crosshead moves to a limit switch, force set point, travel position, or break, then stops and reverses direction at full speed to the opposite limit. |
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| Cycling / dwell time | SF014 | Same as auto-return, but programmable up to 99,999 cycles. Programmable dwell time at upper and lower limits up to 9,999 seconds. |
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| Independent Up and Down speeds | SF016 | Individually specify speeds for the up and down directions. |
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| Low speed extension | SF017 | Extends the standard speed range down to 0.001 in/min (0.02 mm/min). |
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| High speed extension |
SF018 SF018-1 |
ESM1500 / ESM1500S: Extends max speed to 90 in/min (2,300 mm/min). ESM750 / ESM750S: Extends max speed to 60 in/min (1,525 mm/min). |
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| Break detection | SF019 | Crosshead stops at a programmable drop in force. |
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| Loadholding | SF020 | Dynamically adjusts the crosshead position to maintain a specified load for an indefinite or specified period of time. |
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| Preload / sample touch | SF021 | Stops the crosshead and/or zeroes the travel display at an initial preload – useful in tensile, spring, elongation, and other applications. |
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| Profiles | SF022 | Save and recall sets of test parameters, such as speeds, travel limits, preload, etc. Maximum of 50 profiles may be stored. | – |
| Complete options package |
SFCOMP (ESM1500 / ESM750) SFCOMP-1 (ESM1500S / ESM750S) |
Includes all functions listed above. Requires a Series 7 or 5 gauge or indicator. |
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Control panel tabletop mounting kit For applications requiring remote use of the control panel. Features an adjustable viewing angle and a base with thru holes for bench mounting. |
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Data collection & motion control software Note: MESUR®gauge Plus does not require any optional test stand functions, such as PC Control. If force vs. travel vs. time output is required, order the Travel Indication option. See below section for details. |
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Indicators Choose from three indicators. Consider a Model 7i or 5i to take advantage of all available test stand functions. |
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Series R01 force sensors S-beam load cells for use with any Mark-10 indicator. Capacities from 50 to 2,000 lbF (250 N to 10 kN). |
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Series R03 force sensors Inline force sensors for use with any Mark-10 indicator. Capacities available from 0.25 to 100 lbF (1 to 500 N). |
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Load cell hardware kit Set of mounting hardware to mount any Series R01 load cell up to 2,000 lbF capacity and any Series R03 force sensor. Can also be adapted to other manufacturers’ load cells with #10-32, 1/4-28, and 1/2-20 mounting threads. Note that Series R01 and R03 load cell part numbers ending in -1 (ex: MR01-500-1) include mounting hardware for LC test stand models, ex. ESM750LC. |
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Force gauges
Note: At 500 lbF (2,500 N) or more, force gauges are not recommended for applications involving sudden, sharp breaks. Examples include compression of brittle materials, pull testing of welds, etc. Consider an -LC test stand with indicator and load cell. |
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Base plate, matrix of holes Features a matrix of #10-32 threaded holes and a 1/2-20 center hole, ideal for custom fixture mounting. |
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Base plate, three hole sizes #10-32, 5/16-18, and 1/2-20 holes are provided, along with an array of four 1/4-28 holes. |
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Remote emergency switch Convenient for when the standard emergency switch is inaccessible, for example if a safety shield is used. Includes an 8’ (2.4 m) cable, and plugs directly into the rear of the test stand. The standard, attached emergency switch remains operational while the remote switch is plugged in. |
| Grips and fixtures Choose from a wide range of tensile and compression grips and fixtures. |
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Eye end adapters Allow for quick grip installation and removal, and prevent grip rotation. Mount to common test frames, load cells, and force gauges. |
For use with an indicator and sensor.
| Model | A | B |
|---|---|---|
| ESM1500LC | 51.35 [1304.3] |
8.13 – 40.13 [206.4 – 1019.2] |
| ESM1500SLC | 33.89 [860.9] |
8.13 – 22.33 [206.4 – 567.1] |
| ESM750LC | 50.85 [1291.6] |
8.13 – 40.13 [206.4 – 1019.2] |
| ESM750SLC | 33.39 [848.1] |
8.13 – 22.33 [206.4 – 567.1] |
For use with a force gauge. For applications involving a sudden, sharp break, we recommend force gauge capacities up to 500 lbF (2,500 N) only. Otherwise, consider an -LC test stand instead.
| Model | A | B |
|---|---|---|
| ESM1500FG | 51.35 [1304.3] |
5.25 – 37.25 [133.4 – 946.2] |
| ESM1500SFG | 33.89 [860.9] |
5.25 – 19.45 [133.4 – 494.0] |
| ESM750FG | 50.85 [1291.6] |
5.25 – 37.25 [133.4 – 946.2] |
| ESM750SFG | 33.39 [848.1] |
5.25 – 19.45 [133.4 – 494.0] |
| Part No. | Description | US Price |
|---|---|---|
| Test Stands | ||
| ESM1500LC | Motorized test stand with force sensor / load cell mount, 1,500 lbF, 110V1 | $6,800.00 |
| ESM1500FG | Motorized test stand with force gauge mount, 1,500 lbF, 110V1 | $6,800.00 |
| ESM1500SLC | Motorized test stand with force sensor / load cell mount, 1,500 lbF, 110V1 | $6,300.00 |
| ESM1500SFG2 | Motorized test stand with force gauge mount, 1,500 lbF, 110V1 | $6,300.00 |
| ESM750LC | Motorized test stand with force sensor / load cell mount, 750 lbF, 110V1 | $5,800.00 |
| ESM750FG2 | Motorized test stand with force gauge mount, 750 lbF, 110V1 | $5,800.00 |
| ESM750SLC | Motorized test stand with force sensor / load cell mount, 750 lbF, 110V1 | $5,300.00 |
| ESM750SFG2 | Motorized test stand with force gauge mount, 750 lbF, 110V1 | $5,300.00 |
| Optional Hardware | ||
| AC1055 | Base plate, matrix of threaded holes | $125.00 |
| AC1054 | Base plate, multiple center hole threads | $125.00 |
| AC1057 | Force gauge mounting kit (included w/FG models) | $450.00 |
| AC1056 | Load cell mounting kit (included w/LC models) | $450.00 |
| AC1065 | Load cell hardware kit for ESM1500 | $85.00 |
| AC1074 | Remote emergency switch | $250.00 |
| 09-1089-1 | Power cord, 110V US (included with US models) | $30.00 |
| 09-1089-2 | Power cord, 220V EUR (included with “E” models) | $30.00 |
| 09-1089-3 | Power cord, 220V UK (included with “U” models) | $30.00 |
| 09-1089-4 | Power cord, 220V AUS (included with “A” models) | $30.00 |
| ESM303-004 | Control panel tabletop mounting kit | $350.00 |
| Optional Functions | ||
| SF008 | FollowMe® force-based dynamic manual positioning | $450.00 |
| SF009 | Travel indication, with USB output, ESM1500 / ESM750 | $1,600.00 |
| SF009-1 | Travel indication, with USB output, ESM1500S / ESM750S | $1,200.00 |
| SF010 | Computer control via USB | $950.00 |
| SF011 | Programmable travel set points | $750.00 |
| SF012 | Overload protection | $650.00 |
| SF013 | Auto return | $450.00 |
| SF014 | Cycling / dwell time | $650.00 |
| SF016 | Independent up and down speeds | $400.00 |
| SF017 | Extended speed range, low | $450.00 |
| SF018 | Extended speed range, high, ESM1500 / ESM1500S | $450.00 |
| SF018-1 | Extended speed range, high, ESM750 / ESM750S | $450.00 |
| SF019 | Break detection | $450.00 |
| SF020 | Loadholding | $650.00 |
| SF021 | Preload / sample touch | $550.00 |
| SF022 | Profiles | $750.00 |
| SFCOMP | Complete options package, ESM1500 / ESM750 | $5,450.00 |
| SFCOMP-1 | Complete options package, ESM1500S / ESM750S | $5,150.00 |
Notes:
1. Contains a universal power supply (80 – 240V) and power cord with US plug.
Add suffix ‘E’ for Euro plug, ‘U’ for UK plug, or ‘A’ for Australian plug. Ex: ESM1500LCE
Power cords also available for purchase individually.
2. At 500 lbF (2,500 N) or more, force gauges are not recommended for applications involving sudden, sharp breaks. Examples include compression of brittle materials, pull testing of welds, etc. Consider an -LC test stand with indicator and load cell.
